Merchandise Description
Starshine Push K Series Helical -Bevel Geared Motor
Features:
-Large performance: ninety two%-93%
-Vertical output, compact structure, difficult tooth surface area , huge output torque, reduced noise and long provider lifestyle.
-Higher precision: the equipment is made of higher-good quality alloy steel forging, carbonitriding and hardening remedy, grinding method to ensure higher precision and stable managing.
-Substantial interchangeability: hugely modular, serial style, powerful flexibility and interchangeability.
Complex parameters
| Ratio | 5.36-197.37 |
| Input electrical power | .twelve-200KW |
| Output torque | ten-62800N.m |
| Output speed | 7-415rpm |
| Mounting variety | Foot mounted, foot mounted with strong shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined gap, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Approach | Flange input(AM), shaft enter(Ad), inline AC motor enter, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake launch placement), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor safety PTC thermisto) TH(Thermistor safety Bimetal swotch) |
| Mounting Situation | M1, M2, M3, M4, M5, M6 |
| Variety | K37-K157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 large-strength forged iron from R37,47,57,67,77,87 |
| Housing material | HT250 Large power cast iron from R97 107,137,147, 157,167,187 |
| Warmth treatment method technological innovation | carbonitriding and hardening treatment method |
| One Stage Efficiency | up to 96% |
| Lubricant | VG220 |
| Protection Course | IP55, F class |
About CZPT Drive
ZheJiang CZPT Co.,Ltd(Starshine) have a robust complex pressure with above 350 workers at present, which includes more than thirty engineering specialists, 30 good quality inspectors, covering an region of 80000 sq. meters and varieties of innovative processing machines and testing equipments. We have a great basis for the market software development and provider of large-finish pace reducers & variators possessing to the provincial engineering engineering research middle,the lab of equipment pace reducers, and the foundation of contemporary R&D.
Our products are widely utilized in ceramic market, glass business, woodworking equipment , high voltage switch, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the specialist merchandise & services for the medium and higher-stop buyers, and our gearboxes are greatest-marketing in domestic, and even in abroad , this sort of as in Europe, North The united states, South The usa, Middle East, South Asia, Southeast Asia, Africa…etc.
In the long term , CZPT will hold the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “top quality produces benefit” to focus on the customers’ requirements and offer them the competitive transmission resolution and develop value for them continually, and make a high-finish gear manufacturing market and generate a desired model of changing import items and upgrading continuously for the finish consumers.
Team
Top quality Control
Good quality:Insist on Enhancement,Attempt for CZPT With the development of products producing indurstry,buyer by no means satirsfy with the current quality of our items,on the contrary,wcreate the worth of good quality.
Top quality policy:to improve the general stage in the subject of electrical power transmission
Top quality View:Ongoing Enhancement , pursuit of excellence
Quality Philosophy:Quality results in benefit
three. Incoming High quality Management
To build the AQL suitable amount of incoming substance control, to provide the substance for the entire inspection, sampling, immunity. On the acceptance of certified products to warehousing, substandard merchandise to get return, verify, rework, rework inspection liable for tracking bad, to keep an eye on the provider to take corrective actions to stop recurrence.
four. Procedure High quality Control
The manufacturing internet site of the initial evaluation, inspection and closing inspection, sampling in accordance to the requirements of some assignments, judging the high quality modify pattern discovered abnormal phenomenon of manufacturing, and supervise the creation division to improve, get rid of the abnormal phenomenon or condition
five. FQC(Ultimate QC)
Following the producing office will total the solution, stand in the customer’s place on the concluded product top quality verification, in buy to ensure the top quality of client anticipations and wants.
6. OQC(Outgoing QC)
Right after the solution sample inspection to figure out the experienced, enabling storage, but when the completed solution from the warehouse before the official shipping of the goods, there is a check out, this is referred to as the shipment inspection.Check out articles:In the warehouse storage and transfer status to verify, even though confirming the delivery of the solution is a product inspection to establish the experienced products.
Packing
Delivery
|
US $176-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Ceramic, Glass, Logistic |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | K37-K157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | up to 96% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
|
US $176-1,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Ceramic, Glass, Logistic |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| Ratio | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | K37-K157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | up to 96% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2023-01-04